Front radius arm bushings.
Broken center arm rest.
Tailgate hydraulics ripped through sheet metal.
Driver door hinges wore out.
Cruise control is "iffy", sometimes works most times doesn't.
Driver seat bolster broken.
Sunroof blew away while driving down the highway at around 60mph $1200 dealer - bought at wrecking yard $200.
This is a great truck, it's comfortable enough for a 4 or 5 hour drive with the lumbar seats. The 4.0L doesn't use too much gas if you keep your foot out of it. The weight is a little much for the drive-train and has a lack of power. Very quiet ride.
I own a 1991 Ford Explorer with 156,000 miles still runs great. Back windows don't roll down. Motor still works, but sounds like the window is not attached anybody know how much that will cost to repair.