Oil pan gasket leaked at 17k miles.
Brake master cylinder failed at 20k miles.
A/C failed at 23k miles.
Brake master cylinder failed and was replaced twice ($400). Still the car's brakes will become soft at random. I suspect something is wrong with the ABS HCU.
Air discharge temperature sensor in the A/C failed at 22k miles, leaving me without cooling. It turned out to be a common problem for the Ford Fusion. The sensor itself is like $30, but to replace it you have to take the whole dashboard off, which is about six hours of work. A mechanic would charge about $600 for that.
Gas mileage is very disappointing for this four cylinder car. I am not getting anything near advertised. I get like 17-19 MPG in the city and 24 MPG on the freeway.
The car itself is heavy and underpowered.
The oil change procedure differs from other cars - it has a cartridge oil filter and drain plug behind two flimsy plastic doors. Service station people always break them or forget to put them in place. Also, with a cartridge filter it is possible to not to put an oil filter in and just screw the plug back in. That happened to me - I was running for half a year without an oil filter, to discover that only at the next oil change.
Overall Ford still needs to improve a great deal. The notion that "Ford have improved over last years" and "Fusion is a competitor to Camry" has no substance to it. I also own a Honda Civic, and it did not give me such problems for 10 years of operation. Should have stayed with Japanese cars.
Would you buy another car from this manufacturer? No
Review Date: 23rd December, 2013